Steps for choosing a Proper Torque Tool
Choosing a torque tool can often be tricky and overwhelming. It's best to attach this type of thing with a game plan and a set of expectations created in order to create a range of tools that fall under your required scope. This way, you will find a tool that can meet all your requirements without overspending on something that you'll never entirely use.
We can start with these:
- We want to look at the basic shape of the tool, so it is comfortable for the operator
- max torque so it is safe to use on production floor
- Accuracy requirements
- Data records or extra functionality requirements
Rough guide for tool shapes
- Pistol for straight ahead and straight up and straight down (only lower than your waist)
- Inline for bench work, straight down or attached to a balancer or tool arm
- Angle tool will do almost every orientation, but usually needs two hands
Rough guide for when a torque arm or reaction device should be considered
- Inline over 1 nm
- Pistol over 4nm (or two hands up to 12nm)
- Angle tool over 65nm
What are your accuracy requirements?
- Better than 5%
- Better than 10%
- Better than 20%
- None
Data record and other requirements?
- Do you need to count screws? (example: 5 per batch)
- Do you need to record any data? (torque numbers per each fastener)
- Do you need the tool to work with a PLC or any other type of controls?
- Stack light or alarm if bad torque? (OK/NOK)
- Multiple torque targets for one tool?
A list of torque targets used within a work cell or work area, or by operator is best, sometimes one tool that does it all is too big for the smaller torque
Two simple accurate (calibratable) tools on a bench can be less money than one smart (calibratable) tool that does it all, unless you need extra features.
The more information you can provide us about what you need out of your tool can help us narrow down your options.
Choosing the right torque tool doesn't have to be overwhelming. By starting with a clear understanding of your application, operator requirements, torque range, accuracy, and data or control requirements, you can narrow down the options and find the tools that best fit your needs.
The goal isn't always to find one tool that can do everything. In many cases, using multiple properly matched tools can provide better ergonomics, accuracy, flexibility, and overall value than relying on one expensive tool with features you may never use. By defining your torque targets and requirements for each work cell, workstation, or operator, you can build a torque solution that is both effective and cost-efficient.
Once you have your torque requirements and application details outlined, reach out to us and let us help you find the right solution. The more information you can provide about your application, torque targets, accuracy requirements, and any data or control needs, the easier it is for us to narrow down the options and recommend a tool that fits your specific requirements.
Don't just choose a torque tool—choose the right torque tool for the job.
let us know if you have any questions,
Contact us if you have any question about choosing the right tool for you!