Panasonic Electric Screwdriver system

 BENEFITS

• Over-discharge Prevention Sensor: Prevents over-discharge to avoid cell damage or recharge problems
• Battery Overheat Protection Sensor: Cuts off power to the motor before the battery temperature rises
• Monitoring of Battery Cell Voltage: Each cell is monitored by a sensor to ensure optimal charge/discharge control
• Battery Sensor: Flashing lamp indicates overheating battery. Battery is automatically reactivated when temperature drops
• Heat Resistance Layer Technology: In cases where separator is damaged and abnormal heat is created, HRL acts to contain the heat, just like a firewall
• Li-Ni Technology: Panasonic-developed Lithium Nickel Oxide chemistry offers the benefits of lower internal resistance, reduced electrical loss, lower temperatures in battery cells deliver longer battery life

Safer Work Environment

• Improved Ergonomics : Lightweight and compact, no air hose to drag around
• Eliminate Trip Hazards: Removes dangerous air hoses and provides a clear work area
• Improved Air Quality: Eliminates airborne oily residue common with air tools

Industry 4.0 Ready

• High Resolution Durable Non-contact Transducer: (AccuPulse 4.0 & AccuPulse 4.0 HT only) The transducer can reliably measure torque during pulsing with a non-contact design resulting in high durability of the transducer
• Error Proofing: Operator performance, ability to create jobs/groups, reduce error on the production floor
• Data: Key data points can be collected and stored locally or remotely
• Communication: Allows you to connect with our controller and integrate with MES systems through industry standard protocols (radio tools only)

Manufacturing Costs

• Energy Savings: Cordless tools use 99% less energy than air tools
• Improved Quality: Increases accuracy by eliminating air pressure fluctuations
• Ease of Installation: Complete freedom in assembly area design
• Less Maintenance: Eliminates the need for maintaining oilers
• Less Tool Downtime: Recovers from power outages within seconds

Product Lineup

Specifications

• Power supply from power adapter (sold separately) AC100-240V 50/60Hz
• Motor- Brushless motor (coreless type, DC30V)
• Drive- 1/4" Hex Quick Change
• Accuracy- Repeated torque accuracy +10% (internal measurement conditions)
• Controls- Forward/reverse rotation switching + break ON/OFF setting
• Size- Total length 10.6in, grip diameter Ø1.5in
• Weight-Approx. 1.38 lbs
• LED verification lamp
• Push/lever start choice
• All but Tool Type D have: Buzzer, Count Function and Soft Start/Soft Snug Function

Data Output Method

• Tool Type A & B- Wireless [WLAN] Controller
• Type C- Requires communication cable to PLC
• Type D- None

Fastening Judgement

• Type A & B- Upper / lower limit setting of Torque conversion value, rotation time and number of rotations
• Type C- Upper / lower limit of rotation time
• Type D- None

Sequence Functions

• Type A & B- Compatible with Controller
• Type C- Communication cable to PLC required
• Type D- None

Count Function

• Type A, B & C- Count method setting, count return setting, ignore judgment setting, ignore count setting, count-up judgment standby setting, count reset
• Type D- None

Traceability

• Data collection and storage with optional controller
• Up to 8 tools per controller
• Type A/B has wireless communication option

• Type A

• Work history can be wirelessly recorded: Type A series records the converted torque value of each fastener. The motor current is converted to a torque value and recorded for quality control and process improvement.

• Type A & B

• Controller management software collects and analyzes data up to 80 tools *by wired LAN: Productivity can be improved by operation analysis. Work data such as work time, OK/NOK result and reverse rotation history from rework can be collected and used for work analysis and/ or as productivity index. The optional controller management software can collectively analyze work data from up to 10 controllers. In addition, work data can be output in CSV format for more detailed analysis.

Pokayoke

• Equipped with batch count function to prevent missing fasteners
• Create a sequence to control multiple tools connected to a controller

• Type A, B & C

• Reduce Mistakes: Equipped with batch count function to prevent missed fasteners. The number of fasteners is managed by the batch counter. You can check if the specified number of screws were fastened. Preventing missed fasteners. (The number of fasteners can be managed by setting the batch count from the controller)
• Tightening limits: Reduce errors by having control of the tool's rotation time. OK/NOK is displayed with LED colored lamps.
• Sequence function for using multiple tools in specific orders. Function is set by controller. Use according to the fastening order when tightening screws with different torque values. Programmed so that only the tool that is required is enabled.
• Suitable for brittle plastic screw fastening. Soft start/soft snug function reduces cross thread errors. Reduces risk of damaging delicate material with soft snug.

User-Friendly

• Ergonomic design
• Push to start or Lever start selection

• Type A, B, C & D

• Start Method: Each tool gives you the option between push to start or lever start method
• Verification Lamp: Screw fastening results can be checked visually by the different colors indicated by the LED lamp.
• Clutch Scale and Clutch Torque: Manually rotate the clutch dial to the desired torque value referring to the approximate output.

Wireless Communication

• Recommended Range: 53 ft. for 2.4GHz & 33 ft. 5GHz
• Supports both 2.4GHz and 5GHz frequency: To avoid interference, the frequency can be selected according to the usage environment. There is also an auto channel function that automatically selects an empty channel.
• High Efficiency Antenna Design: Stable communication performance is achieved by the highly efficient antenna design (average -5dBi) of the omnidirectional antenna on the controller and the radio module on the tool. Demonstrates high performance with various tool positions and directions.
• Data Buffering Function in Case of Communication Disconnection: Work history data can be backed up in the tool and resent to the controller even when communication is temporarily disconnected, allowing work to continue.
• High Security: Communication data is encrypted and protected by TLS.
• Setting and Viewing from a Web Browser: Tool/controller settings and work history data can be viewed from a web browser. No software installation required on your PC.

 Flexibility of Assembly Processes 

Batch

• Continuous work with 1 tool
• Up to 5 batches can be registered for a tool

Sequence

• Continuous work with multiple tools
• Up to 10 steps (batches) can be set for a sequence
• Up to 5 sequences can be registered in a controller
• Ex. Multiple fastening works with multiple target torque

Tool EYARW1

• Communication Data: OK/NOK, Torque converted value, Forward/Reverse, Number of rotation, Fastening time
• Rated Supply Voltage: AC100-240V 50-60Hz
• Communication Method: WLAN (IEEE802.11a/b/g/n)
• Frequency Band: United States/Canada 2.412-2.462GHz / 5.180-5.240GHz
• Channel: United States/Canada 2.4GHz band : 1ch - 11ch/ 5GHz band: 36, 40, 44, 48ch
• Recommended Range: 2.4GHz band: *approx. 53 ft / 5GHz band: *approx. 33 ft
• No. of Connectable Devices: Maximum 8 tools
• Input/Output Terminal (I/O): Input: 8 / Output: 8
• Power Consumption: approx. 30W
• Dimensions (LxHxW): approx. 9.40 in x approx. 5.90 in x approx. 1.61 in (Height including antenna: approx 11.06mm)
• Weight: 1.21 lbs (Main body only)
• Communication Interface: Ethernet x 2, USB-A x1
• Data Storage: Approx 200,000 history data
• Optional Accessories: Controller stand, AC adapter
• Compatible Tools: EYADA212WA, EYADA212WB, EYADA218WA, EYADA218WB, EYADA407WA, EYADA407WB