GCI Engineered Solutions: Overview
What do we do?
Simply put, we create machines to help our clients safely handle parts and torque components within assembly lines. From tiny toothpaste tubes to massive mining trucks, we have assisted in the creation of a multitude of products. Since 1993, GCI has saved money for numerous Fortune 500 companies on a daily basis. Our commitment to pushing the envelope in creating a more efficient and safe work environment has earned us a reputation as the leading single-source provider of torque reaction and custom lift assist systems across the globe.
Torque Reaction
A torque reaction system can help improve operator safety and ergonomics, reduce fastening errors, and reduce the chances of a tool being damaged. These features provide more consistent operations resulting in improved efficiency.
Material and Mounting Options
Our torque arms and solutions are primarily built with steel or carbon fiber (aluminum is also an option). Steel is very strong and works great for most industrial torque tool applications. Carbon fiber is also strong but much lighter weight making longer reaches possible.
These torque reaction solutions can be mounted in various ways, including a portable base, end-of-hook, floor mount, tabletop mount, or overhead mount. Our engineers can help determine the material, mounting type, and mounting location during the design process.
Intelligent Handling
Our specialized AdaptiCS® industrial smart arm technology can be integrated into your torque reaction solution for error-proofing almost any application. Smart arms are able to guide the operator in programmable torque or tensioning patterns as well as count fasteners required for correct assembly. They error-proof your process by enabling the torque tool to operate only when it is at the correct location, sequence step (optional), and when the appropriate torque or tensioning program is used at each location.
Our technology is unique as it is open for custom programming by the end-user, and can allow for bidirectional tracking and process linking to support & force process workflow. Our AdaptiCS® program can track consistent, inconsistent, and moving parts. We are tool-manufacturer independent so we can suit your needs from anywhere between 30 Nm up to a massive 7500 Nm. We’re able to conquer the massive 7500 Nm due to our globally exclusive carbon fiber technology.
Ergonomic Lift Assist
When implemented correctly, a mechanical list assist solution can improve the safety of a manual process, reduce fatigue for the operator, and reduce the potential for damage to the tool, product, and/or material. Combined, these benefits will result in more consistent and productive operations.
Custom End-Effector for your Application Type
Our engineers can design a custom end-effector for your specific material handling application. This end-effector typically falls into one of four main categories depending on the product: OD (outer diameter) gripper, ID (inner diameter) gripper, swing clamp, or vacuum gripper. As an alternative, a tool can also be mounted to the end of the arm.
Smart Arm Technology
Our specialized AdaptiCS® program can be integrated into your project for error-proofing almost any application. Smart arm technology is able to monitor the process to help provide additional safety and quality checks for more consistent performance.