Bosch Rexroth: Press-Fit System

Discover the new Press-Fit systems: impressive complete solutions with smart mechatronics.

The Press-Fit system is characterized by numerous advantages to minimize time and costs during integration and commissioning. It is pre-assembled, ready to plug in and fully parameterized to allow the pressing process to be set up directly via the web interface. This enables quick and uncomplicated setup. The use of standard components such as the Smart Function Kit from Bosch Rexroth also facilitates the availability and procurement of spare parts.

You can rely on efficient and smooth integration into your application with our state-of-the-art Press-Fit systems.

The Three Levels of the Smart Presses Integration

The Highlights of the Press-Fit-System

• Quick and easy development: web-based, modern, intuitive operator software (no PLC knowledge required)
• Timesaving and cost-effective: standardized Press-Fit systems significantly simplify integration into stations or lines
• Pre-installed safety concept: e.g. two-hand operation, light curtain, safety gate interlock allows quick implementation of safety requirements
• Integration into existing data infrastructure: Data communication can be easily converted for customer-specific data protocols. Internal data availability can be converted to any data protocol.
• Worldwide service: Bosch Rexroth Service supports and advises you in all stages of integration
• Proven Bosch Rexroth quality: State-of-the-art technology, reliability and worldwide availability

1. Press-Fit spindle with axial or parallel motor mounting

2. Integrated force sensor

3. Synchronous servo motor MS2N

4. System box (IP54) equipped with:

• Drive controller and power supply unit
• Safety modules (two-hand start, light curtain, safety door interlock) via connector strip
• Control PC (optional second PC for data communication).

5. Software for installation, programming, operation and process analysis:

• Browser-based, intuitive web HMI
• Can be used on any end device
• Modern user interface and simple handling.

A WIDE RANGE OF APPLICATION OPTIONS

Whether it be efficient assembly, joining or forming processes, Rexroth's press-fit systems solve a variety of tasks in the automotive and supply industries, in the metal and plastics processing industry, as well as in the packaging industry. Apart from that, there are interesting possible applications during checking or testing in development, quality assurance and test laboratories. 

PRESS-FIT Systems from 2 to 70 kN

With the new Press-Fit systems, Rexroth offers a simple, fast and efficient package solution for a wide range of applications with pressing and joining functions. The Press-Fit systems are made up of proven Rexroth components – optimally coordinated, fully wired, including the required safety technology and a browser-based software interface for the simplest commissioning and operation. The Press-Fit systems can be used as a stand-alone solution or installed in higher-level systems via fieldbus.

▶ Press-fit systems with nominal forces of 2 kN to 70 kN
▶ Press spindles with maximum strokes of 400 mm
▶ High repetition accuracy (up to ± 0.01 mm)
▶ In contrast to the Smart Function Kit, the force sensor in the Press-Fit System is not attached to the piston rod, but to the cylinder and therefore does not move up and down.
▶ System box equipped with all components required to operate the press spindle
▶ Completely wired for easy integration into stations, machines and systems
▶ Web-based operating program for easy commissioning and operation
▶ Controller via fieldbus (EtherCAT, Profinet, Ethernet/IP, Sercos III) possible
▶ Data communication via OPC UA interface or REST API interface
▶ Various data communication protocols can be integrated according to customer requirements
▶ Results data is provided in the system for call-up (JSON format)

Models: